Digital twin: the path to more efficient processes
The introduction of a virtual commissioning (VIBN) offers companies enormous potential to make processes more efficient and flexible. But getting there requires more than just technological investment. It is crucial to adapt the organization and processes in a targeted manner in order to create a solid basis for VIBN and ensure sustainable success. Without such adaptation, the benefits often remain unused or cannot be secured in the long term.
A pilot project offers an excellent opportunity to gain initial experience with virtual commissioning. However, care should be taken from the outset to ensure that the VIBN does not end up as an isolated solution. Instead, a holistic strategy is required that enables integration and scaling throughout the entire company.
The key to success lies in a structured approach. In the following, we highlight the essential steps that are necessary to successfully implement virtual commissioning.
Process at the machine manufacturer
1. design
The first step begins with the creation of a CAD model. Regardless of whether you work with Creo, Inventor, IronCAD, Solid Edge or SolidWorks – the choice of tool is up to you. The focus is on creating a solid foundation for your machines in CAD for all further processes.
2. modeling
Thanks to the bidirectional interface, the CAD model can be transferred to iPhysics with just one click. The resulting simulation model must now be parameterized with physical properties such as dynamic properties, weight, etc. Modeling or model creation can be simplified by transferring components to separate libraries and using them for future projects.
3. programming
The third step involves linking real control systems such as PLCs and robots with the simulation model. This creates a practical image of your system that can be flexibly expanded.
4. simulate
Test the interaction of mechanics and software directly on the screen. Simulations offer you the opportunity to detect errors at an early stage and avoid costly problems.
5. analyze
Identify potential weak points such as collisions and rectify them quickly and efficiently with the bidirectional CAD interface. The analysis phase is crucial to increasing the quality of your processes.
6. optimize
Test different scenarios to find the optimum variant. This not only enables faster decision-making, but also ensures sustainable results.
Steps for the machine operator for more benefits
7. monitoring
Once implemented, the digital twin serves as a live monitoring system. Monitor your systems during operation and react proactively to changes.
8. present
Use the digital twin to impress customers and partners. With AR and VR, you can present your products in a new dimension – whether at trade fairs, in sales or at training courses.
9. repair
Predictive and remote maintenance enable you to reduce machine downtimes to a minimum. The digital twin helps to make maintenance processes more efficient.
Overview of all processes
Digital twins in the future
Simulations are far more than just a technical tool. They are the key to innovation, efficiency and sustainable success. With the digital twin, you not only create a bridge between mechanics and software, but also optimize your working methods. Inspire customers, improve processes and secure the future of your company.
Start now and shape your future – with simulation in perfection!
Interested in discovering more about iPhysics? Request a brochure now!
Links to the website
General link:
Learn more about iPhysics and our virtual commissioning solutions on our website: www.machineering.com.
Directly to the product page:
Discover iPhysics – your solution for cloud-based simulation: www.machineering.com/produkte/iphysics.
Contact page:
Do you have any questions? Contact us for more information: www.machineering.com/kontakt.
Overview of VIBN:
Find out more about virtual commissioning and its benefits here: www.machineering.com/vibn.
