Digitalisation is advancing inexorably and innovative technologies are opening up new possibilities in industrial production. One of these technologies that is currently causing a furore is cloud simulation, particularly in conjunction with virtual commissioning (VIBN). Dr Wünsch, an expert in simulation technology, provided exciting insights into the future of cloud-based simulation with iPhysics software at SPS 2024.
Why cloud simulation is a milestone
Traditionally, simulations in mechanical and plant engineering require immense computing capacities. Many companies reach the limits of their hardware, especially when it comes to complex systems. With the cloud, these limits can now be overcome.
‘The cloud enables access to high computing capacities and promotes flexible, cross-location use,’ explains Dr Wünsch, Managing Director of machineering. The added value is particularly evident in global collaboration: companies with multiple locations can access the same simulation models centrally – regardless of the local hardware. The cloud is also becoming increasingly indispensable for employee training. Users can train on digital twins via a simple web browser without the need for special hardware.
Another highlight: at SPS 2024, machineering presented a prototype that shows just how powerful this technology already is. Up to 20 simulation models were calculated in a data centre and streamed live – including the connection to CAD systems, robot controllers and PLC controllers. The results were impressive and met with great interest among the visitors.
iPhysics: The future of virtual commissioning
The iPhysics software, specially developed for the VIBN, takes simulation to a new level. It allows companies to realistically test machines and systems as early as the planning phase. This early optimisation not only saves time and costs, but also minimises risks.
For medium-sized companies, end-to-end VIBN solutions can even mean savings in the millions. Nevertheless, there are still companies that shy away from the effort. Successful projects prove that the investment is worthwhile. ‘The current economic situation offers an ideal opportunity to drive such technologies forward. When the economy picks up again, these companies will be optimally prepared,’ says Dr Wünsch.
Possible applications for cloud-based simulation
The combination of cloud technology and simulation opens up numerous opportunities for companies to make their work processes more efficient, flexible and cost-effective. And it’s not just about technical benefits – the impact on collaboration, research and training is enormous.
One outstanding example is global collaboration: with cloud-based simulation, teams in different locations can work on the same models simultaneously without having to worry about local hardware upgrades. Everyone involved has access to a centralised, high-performance infrastructure, which significantly increases efficiency and simplifies international projects.
The cloud also sets new standards in research and development. Particularly computationally intensive simulations, which were previously time-consuming and resource-intensive, can now be carried out faster and more cost-effectively. This not only speeds up innovation cycles, but also enables new ideas and products to be brought to market more quickly.
Operator training is another major advantage. Employees can be trained directly on digital twins that are connected to the real control technology. This not only saves time, but also makes training far more flexible. Companies can organise training courses centrally and offer them worldwide. Participants can access the simulation environment via a simple web browser without the need for special hardware. This makes the parallel organisation of training and commissioning a reality.
A practical example illustrates the potential: Imagine a company with several locations that is planning centralised training for all employees. Thanks to cloud simulation, all participants can access the same model regardless of their location. Additional hardware or complex installations? No need for them! This saves time, costs and logistical effort.
The combination of cloud and simulation is more than just a technological development – it is a revolution that opens up new ways for companies to collaborate, innovate and increase efficiency.
TIA and WinCC simulation in the cloud
At SPS 2024, Dr Wünsch presented the latest developments in the field of cloud simulation. He summarised the possibilities offered by cloud-based simulation and what may be possible in the future. Take a look to find out more.
A look into the future
Dr Wünsch sees great potential for cloud simulation: ‘In future, everyone involved will be able to contribute their part directly to the simulation model – with immediate validation. This approach will fundamentally change project management.’ It is only a matter of time before cloud simulation becomes an integral part of the modern, digital infrastructure.
The demand for innovative solutions shows that companies must consistently pursue the path of digitalisation in order to remain competitive. The combination of cloud technology and VIBN will play a decisive role in this.
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Links to the website
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General link:
Learn more about iPhysics and our virtual commissioning solutions on our website: www.machineering.com. -
Directly to the product page:
Discover iPhysics – your solution for cloud-based simulation: www.machineering.com/produkte/iphysics. -
Contact page:
Do you have any questions? Contact us for more information: www.machineering.com/kontakt. -
Overview of VIBN:
Find out more about virtual commissioning and its benefits here: www.machineering.com/vibn.

