A close look at the digital twin
Everyone is talking about the digital twin. Everyone wants it, everyone needs it, everyone should have it. But why is that? Does the digital twin offer real added value or is it just hype that will soon fizzle out? We took a closer look:
There are many points in favor of the digital twin. With the help of its virtual counterpart, it will be possible to optimize the entire value creation process in the future. Even during the efficient planning phase, all generated data will be transmitted and available in real time. Uncomplicated virtual commissioning can also be implemented quickly and reliably with the digital twin. Later, during operation of the real system, those responsible can rely on the digital twin – ideally in their own control cabinet. This results in smooth operation and short maintenance times. The digital twin scores particularly well when it comes to maintenance. From predictive maintenance and failure documentation including instructions to remote maintenance with status visualization, everything is possible.
The options for work preparation on the machine are also extremely diverse.
Look Ahead with simulation, collision calculation and a virtual view with augmented reality directly at the machine – all no problem with the digital twin.In addition, new business models in the after-sales and service area can be developed in an uncomplicated and practical way.
Together with simulation technology, the digital twin can be implemented quickly and easily.These models are not only the basis for successful development, but also provide real added value throughout the entire product life cycle.
Some want a digital twin to test future optimizations, while others want to use the twin for condition monitoring. Still other customers want to run the twin in parallel as a real-time simulation. Thanks to iPhysics, we can now offer all variants.
Practical examples: The digital twin in the industry
Krones AG: Efficient planning and seamless operation
Krones AG, a leading global provider of filling and packaging solutions, has successfully integrated the digital twin into its processes. With the iPhysics simulation software, the planning of production systems was not only accelerated, but also made more precise. With the help of the digital twin, various scenarios could already be tested in virtual space, allowing potential problems to be identified and solved at an early stage. This led to a significant reduction in start-up times and the smooth integration of new systems into existing production lines. Particularly impressive was the ability to walk through the machines interactively during the planning phase using virtual reality tools. This facilitated collaboration between different teams and ensured optimized coordination. By using the digital twin, Krones was able to increase efficiency, minimize production downtime and offer its customers innovative solutions.
HAHN Group: Virtual commissioning as a time and cost saver
The HAHN Group, which specializes in automation and robot solutions, has achieved real added value with virtual commissioning based on the digital twin. With the help of iPhysics, new systems were developed, tested and optimized virtually before they were physically implemented. This enabled a drastic reduction in commissioning time – up to 50% faster than with conventional methods. Costs were also saved thanks to the early detection of planning errors.
Another benefit was seen in the maintenance phase: the digital twin enabled the HAHN Group to offer its customers precise maintenance plans and reduce downtimes via remote maintenance solutions. The practical training of employees on virtual models also ensured faster familiarization and increased operational reliability.
Our conclusion
The digital twin definitely offers many advantages for companies, across industries and flexibly. In the future, the digital twin will have a firm place with both manufacturers and machine operators.
Would you like to find out more? Contact us, we will be happy to advise you!
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Links to the website
General link:
Learn more about iPhysics and our virtual commissioning solutions on our website: www.machineering.com.
Directly to the product page:
Discover iPhysics – your solution for cloud-based simulation: www.machineering.com/en/products/iphysics
Contact page:
Do you have any questions? Contact us for more information: www.machineering.com/en/contact
Overview of VIBN:
Find out more about virtual commissioning and its benefits here www.machineering.com/en/virtual-commissioning
