3D simulation has become an integral part of industry. Why? Because it enables companies to test processes in advance, identify optimization potential and avoid costly errors. With iPhysics from machineering, systems and processes can be tested virtually before they are actually built – in real time, with realistic physics and without risk. In the following, we present clear arguments why every manufacturing company should rely on simulation.
1. Speed
If you simulate, you save time! And this applies to all steps in the development process. All the trades involved can work on the same model at the same time, playing the CAD data into and out of iPhysics bidirectionally. This means that the initial virtual model is continuously checked for feasibility throughout the entire development phase. Once the model is complete, the next time-saving step is virtual commissioning: The planned machine is brought to life virtually, checked, varied and perfected. Only then does the completion of the machine begin. This procedure saves up to 75 percent of the commissioning time.
Practical example: An automotive supplier used iPhysics to virtually test the production line for a new component. The early simulation enabled potential bottlenecks to be identified and eliminated, which significantly reduced the commissioning time.
2. Efficiency
The performance and quality of machines can be significantly improved with the help of simulation. Risks for man and machine can also be reduced, e.g. through collision protection calculations. In addition, investments can be safeguarded at an early stage. Optimized processes enable 75% faster commissioning, a 15% shorter overall runtime and 45% higher software quality. At the same time, costs are reduced by 50% – more efficient, more cost-saving and higher quality.
Further information can be found in the article “Virtual commissioning: the key to success”.
“It quickly became clear that virtual commissioning was was necessary in order to meet the delivery date! We were also able to detect some errors before assembly”.
3. Optimisation
Any number of changes can be made to the simulated model in order to carry out comprehensive optimizations and achieve the best possible result. Each adjustment can be checked in detail and evaluated directly without taking risks for real systems or processes. This iterative approach makes it possible to identify weak points at an early stage, test alternatives and improve the process in a targeted manner. The entire process is not only fast and efficient, but also safe and cost-effective, as resources are conserved and undesirable developments are avoided.
4. Consistency
Simulation software should accompany the machine from the initial idea through to actual commissioning – initially in the form of a simulation model that integrates or connects all important technologies. One example of such comprehensive simulation software is iPhysics, the software from the Munich-based company machineering.
Practical example: A mechanical engineering company integrated iPhysics into its entire development process. The software was used from the concept phase through design to commissioning. This led to a 30% reduction in development time.
We benefit in particular from early use in the value chain and the ability to visualize system sequences. In the conventional production process, this was only possible at the customer's premises. As a result, throughput times have been significantly reduced and the delivery quality of the systems increased at the same time.
5. Lowering of costs
A brief introduction to the facts - Interview with B. Freyer
Simulation software can significantly reduce the cost of manufacturing a machine. As part of a field study, machineering came to the conclusion that costs can be reduced by up to 40%.
6. Possible tools for implementation
The company has various tools at its disposal to implement virtual commissioning. One of these is iPhysics – a simulation software for virtual commissioning and for creating a digital twin.
The decisive factor in the evaluation should always be which goals a company is pursuing and which departments are involved in the virtual commissioning process. iPhysics is a simulation software that supports companies along the entire value chain, including CAD integration, control connection, robotics, drives and VR/AR. However, there are also various stand-alone solutions.
Machineering offers interested parties an evaluation matrix to clearly identify possible requirements. Please contact us if you have any questions.
Use the full potential of simulation for your company! With iPhysics, you can optimize your systems and processes right from the development phase, avoid errors and reduce costs. Arrange a demo now and take the next step towards a digital future!
Want to know more? Request our trend paper now!
Links to the website
General link:
Learn more about iPhysics and our virtual commissioning solutions on our website: www.machineering.com.
Directly to the product page:
Discover iPhysics – your solution for cloud-based simulation: www.machineering.com/en/products/iphysics
Contact page:
Do you have any questions? Contact us for more information: www.machineering.com/en/contact
Overview of VIBN:
Find out more about virtual commissioning and its benefits here www.machineering.com/en/virtual-commissioning
